Corn Pearl Rice Machinery

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[ Capacity ]: 150kg/h
[ Water Consumption ]: 0.25Ton/Day
[ Weight ]: 6 Ton
[ Introduction ]: computer controlled micro hole extruding technology

 

Analysis Report of Corn Pearl Rice

I. Meaning and Application
1. Corn is one of human’s 3 main food, accounting for 1/4 of global grain output up to 587, 000, 000 ton. China yields 125, 000, 000 ton. Our country is abundant in corn which is a water saving plant due to its high yield, short growing period and drought resistance. It is more nutritious than wheat and rice. The famous dietitian Ruo Mu Yu said corn is qualified to be a main food as its healthcare property. But corn has not exerted its value owing to its coarse taste.
2. Seen from corn market analysis, it is traded as raw grain or roughly processed food, which leads to over supply, full storage, price slump, difficult sale, affecting farmers’income. There are over 500,000,000 farmers living on planting corn. Corn market is a significant problem related to stability and unity. To increase farms’ income, our country should first deal with deep corn processing, corn consumption transformation and lower consumption than yield. In the 10th and 11th 5-year plans, China rank deep corn processing at first place.
3、 We use technology of computer controlled micro hole extruding to produce nutritious corn pearl rice, which look similar to rice but of completely different nutrition. It is also known as golden rice as we retain the intrinsic nutrition with patented technology and make it translucent golden and compactly structured. The cooking methods are similar to those of rice, wash free, steamed, boiled, and braised. The successful processing technology and equipment design make the corn into popular, nutritious and healthy food.
4、 Corn deep processing is the key research in the world. Researches are concentrated in starch, syrup and alcohol in foreign counties, while it is hardly seen food researches in industrial mass production. Thus modern methods must be adopted to change the taste and improve quality of popular and nutritious corn in the replacement of traditional methods.
5、 The agricultural product deep processing line is a industrialization project to build affluent society in the countryside, focused on by Chinese and the whole world. It greatly affect farmers’ income by solving the problem of overstock and hard sale.

 

Analysis Report of Corn Pearl Rice

     
I.  Meaning and Application
      1. Corn is one of human’s 3 main food, accounting for 1/4 of global grain output up to 587, 000, 000 ton. China yields 125, 000, 000 ton. Our country is abundant in corn which is a water saving plant due to its high yield, short growing period and drought resistance. It is more nutritious than wheat and rice. The famous dietitian Ruo Mu Yu said corn is qualified to be a main food as its healthcare property. But corn has not exerted its value owing to its coarse taste.
      2. Seen from corn market analysis, it is traded as raw grain or roughly processed food, which leads to over supply, full storage, price slump, difficult sale, affecting farmers’income. There are over 500,000,000 farmers living on planting corn. Corn market is a significant problem related to stability and unity. To increase farms’ income, our country should first deal with deep corn processing, corn consumption transformation and lower consumption than yield. In the 10th and 11th 5-year plans, China rank deep corn processing at first place.
      3
We use technology of computer controlled micro hole extruding to produce nutritious corn pearl rice, which look similar to rice but of completely different nutrition. It is also known as golden rice as we retain the intrinsic nutrition with patented technology and make it translucent golden and compactly structured. The cooking methods are similar to those of rice, wash free, steamed, boiled, and braised. The successful processing technology and equipment design make the corn into popular, nutritious and healthy food.
    4 Corn deep processing is the key research in the world. Researches are concentrated in starch, syrup and alcohol in foreign counties, while it is hardly seen food researches in industrial mass production. Thus modern methods must be adopted to change the taste and improve quality of popular and nutritious corn in the replacement of traditional methods.
      5 The agricultural product deep processing line is a industrialization project to build affluent society in the countryside, focused on by Chinese and the whole world. It greatly affect farmers’ income by solving the problem of overstock and hard sale.

  III. Technology Description
     
1high-end technology: low damage of starch technology, computer control system;
      Technology level: forefront, unprecedented in China


     
(2)Technological Principles and Innovation Points
      1.
Computer controlled micro hole extruding technology is adopted to maintain the best gelatinization temperature in avoidance of damage of corn nutrition, release most of the nicotinic acid and translucent gel of the starch. The corn pearl rice is lustrous golden and easily cooked with pliable and smooth taste.

     The technology decreases the damage of starch structure, maintaining natural taste and active substances and improving quality of color, smell, taste and shape. It is more advanced than global level that it improves taste and property of corn, providing new technology for agricultural deep processing.
 
      3Core Technology
(a)control of temperature and active substances
(b)design of orifice
(c)Completely maintain nutrition and active substances
(d)optimized processing technology

      4 Technology Route
    
 1. It includes many high-end technologies with patents and innovative theory, easy process and scientific operation.
      2. It focuses on downstream products development, special rice for diabetes patients, old people and children.

 

5Capacity of Production
design yield 150kg/h, 3.6T/Dcontinuous processing for 3 shifts;
total installed capacity of the whole 73.1kw, power supply 380V/50HZ;
water consumption0.25t/d;
vapor consumption0.01t/d;
machine dimension24m×4m×3.4m;
      6 Electric Capacity of Corn Pearl Rice Machinery:
     Total capacity73.1Kw
      ★cleaning machine: 2.2KW
      ★1*elevator
0.75KW
      ★huller
11KW
      ★2*elevator
0.75KW
      ★macro flour machine
22.60KW
      ★3*elevator
0.75KW
      ★spiral conveyor
1.1KW
      ★mixing machine
2.2KW
      ★A*machine
22KW
      ★B*machine
9KW
      ★sifter
0.75KW
      ★power supply 380V/50HZ
      7 crude corn quantity:(adjustable with different regions
     
★per shift1.741ton
     ★per day
5.14 ton
     ★per month
123.4 ton
     ★per year
1481.14 ton
      8 water consumption: 0.25ton/day
     9 steam consumption: drying room is equipped with solar energy hot water boiler or common small boiler.
     
10 area cover: length×width×height 24×4×3.4m
  
   11 weightapproximately 6 ton

1. Provide Precise design Proposal: Including Detailed Quotation List, CAD Flow Chat, Technological Index, Installation Diagram,and provide installed production line video and photos for customers reference.

 

2. Delivery Goods: Provide standard shipping wooden package, full set of equipments photos before and after packing goods.also, full set of shipping documets sent by post.

 

3. Installation: Engineers is available to install machine oversea.

 

4. Quality Guarantee Term: 12 Months.

 

5. After-sales service: Malfunctions which are caused by machine-self and quality will beresponsible for our manufacturer. Other malfunctions which are caused by operation mistakes, man-made problems, etc will be responsible for clients-self.

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